EdgeMethods Energy Management Solution
Revolutionise the way you monitor, manage, and optimise energy usage.
In today’s fast-paced and data-centric world, a robust energy management system is essential for manufacturers to gain granular insights into energy consumption — extending beyond the facility level to individual assets and production lines.
Designed to integrate seamlessly into your existing architecture, our platform combines advanced technologies like digital twin technology, virtual energy meters, and real-time analytics to deliver unparalleled visibility and insights into energy usage.
Digital Manufacturing and Energy Insights
From Plant to Asset to Component
Our platform creates a digital twin representation of your manufacturing environment, offering unparalleled visibility into energy usage and operational processes at every level:
Plant-Level View: Gain a high-level overview of energy consumption across upstream and downstream processes.
Stream and Unit-Level View: Drill down into specific production lines or assets to assess energy flows and identify inefficiencies.
Asset and Component-Level View: Analyse individual components, such as reaction vessels or condensers, to pinpoint significant energy usage (SEUs) and monitor telemetry data like pressure and temperature.
Energy Consumption and Sustainability Digital Twins
KWh Energy Consumption Mapping: Overlay energy types such as steam, electricity, and hot oil across processes and assets to standardise consumption into kWh equivalents.
Virtual and Physical Meters: Fill data gaps with virtual metering to calculate energy consumption when physical meters are unavailable. Virtual meters use telemetry data (e.g., flow rate, density, and heat) to derive accurate energy figures, which can later be validated by physical meters for increased accuracy.
Energy Flow Mapping: Visualise how energy types interact across boundaries and assets to identify inefficiencies and assign values for kWh consumption, CO2e emissions, and total costs.
Key Features
- Sustainability Digital Twins
Utilise digital twin technology to create virtual replicas of assets and processes. These twins analyse energy flows, calculate GHG emissions, and provide actionable insights to optimise both operational efficiency and sustainability. - Virtual Energy Meters
Replace costly physical meters with software-driven virtual metering solutions. These meters fill data gaps, deliver real-time measurements, and provide precise and accurate monitoring across all areas of your operations. - Energy Cascade Models
Visualise energy flows and losses through dynamic and static reports, enabling targeted interventions to address inefficiencies. *fill this out more* - Predictive Energy Analytics
Leverage AI and machine learning to forecast energy usage, predict inefficiencies, and proactively implement maintenance strategies to prevent downtime and energy waste. - Regulatory Compliance
Ensure adherence to global standards like ISO 50001 by applying its guiding principles and frameworks to your energy management strategy. Our solutions support ISO50001 compliance through accurate energy data tracking, systematic performance monitoring, and actionable insights, helping you reduce costs and streamline energy reporting.
Why This Solution?
- Data-Driven Granular Insights
Move beyond static, facility-level reporting with real-time monitoring, analytics, and energy insights that drive tangible operational improvements. From plant-level views to individual assets and components, pinpoint significant energy usage (SEUs) to target inefficiencies and drive meaningful improvements. - Sustainability at the Core
Directly address Scope 1 and Scope 2 emissions by tackling inefficiencies at their source, aligning with Science-Based Targets initiative (SBTi) standards and supporting net-zero goals for 2030 and 2050. Reduce reliance on carbon offsets by implementing actionable strategies that minimise emissions within your operations, while advancing your ESG initiatives to meet environmental and sustainability objectives. - Cost Optimisation
Achieve immediate and long-term savings by implementing precise energy management strategies that minimise energy waste and maximise efficiency.
Real-World Applications
- Energy Loss Analysis
Lower energy bills and avoid the financial risks associated with volatile energy prices by implementing data-driven energy-saving strategies that deliver immediate and long-term benefits. - Operational Optimisation
Identify and eliminate energy inefficiencies across production lines and facilities by pinpointing significant energy usage at the granular level. - Sustainability Leadership
Align with environmental goals by reducing carbon footprints, minimising reliance on carbon credits, and positioning your business as a forward-thinking leader in energy efficiency and sustainability. - Cost Reduction
Lower energy bills and avoid the financial risks associated with volatile energy prices by implementing data-driven energy-saving strategies that deliver immediate and long-term benefits. - Enhanced Energy Visibility
Gain a centralised view of energy usage across all assets and processes, identifying significant energy usage (SEU) at a granular level. These insights enable smarter decisions, better resource allocation, and targeted interventions to optimise performance. - Digital Transformation
Integrate seamlessly with Industry 4.0 technologies to modernise operations and unlock the full potential of your energy data. - Competitive Advantage
Demonstrate energy efficiency and sustainability leadership to strengthen your market position and make measurable progress towards key business objectives.
Transform Your Energy Management Today
Take control of your energy usage and contribute to a more sustainable future with EdgeMethods’ Energy Management Solution. Gain deep, granular insights into energy consumption at every level—from production lines to individual assets—giving your business all the data it needs to make smart, data-driven decisions. These insights enable you to meet key business objectives such as cost reductions, operational efficiency, waste minimisation, regulatory compliance and sustainability—helping you stay ahead in today’s ever-competitive industrial landscape.
Contact Us today to learn more or schedule a demo.
Learn More
Resource 1: Is Your Energy Management Transformation Ambition Bold Enough?
Resource 2: Key Features of Our Energy Management Solution
Resource 3: Sustainability Digital Twin
